FRP Cable Tray Provides Best Solution for Harsh Conditions

Author: Minnie

Sep. 09, 2024

Energy

FRP Cable Tray Provides Best Solution for Harsh Conditions

When designing a cable management system for your new or existing facility, consider using a fiberglass (FRP/GRP) cable tray over traditional materials. Non-metallic cable trays provide superior protection in harsh environments where corrosion resistance and long life span are important factors.

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There are many who still believe that steel outweighs the competition, which is true in that steel does, quite literally, outweigh fiberglass. However, fiberglass provides the same strength-to-weight ratio at just one-third the weight of steel. This allows for an easier, more cost-effective installation. In addition, this weight savings provides tremendous life cycle cost savings. In addition to being resistant to corrosion, the fiberglass cable tray is also non-conductive and non-magnetic, therefore reducing shock hazards.

Fiberglass Cable Trays for Industrial Environments

Fiberglass cable trays are made for durability. Because of this, they&#;re primarily used for harsh environments that would corrode other materials. This includes marine, industrial, chemical, and construction environments. 

Enduro&#;s fiberglass cable trays have also been used to house communications, fiber optics, and hydraulic tubing. As they&#;re designed for optimal safety and longevity, our clients in this industry consistently choose Enduro to serve this need.

Enduro&#;s fiberglass cable trays are designed for quality and performance for the long haul. Depending on your needs, you can choose a perforated tray or solid tray and then add additional slots for straps to keep cables in order if needed. These fiberglass cable tray systems have channels that organize the cables and keep them from bunching and rubbing together--a problem that can spell trouble for cables anywhere. 

Where some companies are building new facilities and need to design their safety features from the ground up, other clients need to retrofit old applications to protect their assets for the long term. A factory might be discovering potential hazards of their antiquated steel trays. Our goal is to get them up to speed with what they need and ensure that the solution is the perfect fit.

Benefits of a Fiberglass Cable Tray

The benefits of using a fiberglass cable tray over steel are unmatched, depending on the application. A few key advantages of FRP cable tray include:

    • Corrosion-resistant
    • High strength
    • High durability
    • Lightweight
    • Fire retardant
    • Easy installation
    • Non-conductive
    • Non-magnetic
    • Does not rust
    • Reduce shock hazards
    • High performance in marine/coastal environments
    • Available in multiple resin options & colors
    • No special tools or hot-work permit required for installation

Fiberglass cable trays are also referred to as fiberglass reinforced plastic (FRP) cable trays, non-metallic cable trays, and glass-reinforced plastic (GRP) cable trays. They are tested to meet NEMA FG-1 standards and meet all self-extinguishing requirements. Enduro cable trays are UL listed, ABS approved; additionally, Enduro, as a whole, is ISO : certified.

Our fiberglass tray also meets NEMA 20C rating for 100 pounds per foot over a 20-foot span.  This means that due to its unique manufacturing process, Enduro's fiberglass cable tray can load more than 100 pounds per linear foot with a twenty-foot span. For more information about NEMA class ratings please download our catalog.

Switch to Fiberglass Cable Trays

Why switch to fiberglass cable trays? While metal trays have endured for a century for their durability, they are still conductive and prone to rust and corrosion. Cable coating technologies have evolved to better contain electrical currents, but that doesn&#;t mean that we should be more lenient with what we use to organize the cables themselves. 

Fiberglass is made to last 25-30 years and will not deteriorate. It&#;s also referred to as &#;glass wool&#; and dates back to . It was originally used as safe, flame-resistant insulation. The fiberglass we know today was actually invented by accident. In an attempt to weld two pieces of glass together, a compressed air stream hit the blocks and turned the blocks into fibers. After many years of refinement, this material has also been used for airplanes, cars, and boat parts due to its unfailing durability. 

Using fiberglass cable tray systems will ensure that your work locations are ahead in the race with safety no matter the working conditions. Additionally, they are an investment that will outlast most of your equipment and can be re-used when you&#;re ready to upgrade the facilities. 

If you still don&#;t believe that a fiberglass cable tray system is the best solution for harsh conditions, take a look at a few of our project case studies like this one from a Chlor-Alkali facility. We also encourage you to contact us and speak to an expert who can answer your questions and provide a custom solution for your need.

If you want to learn more, please visit our website Tengxiao Environmental Protection Equipment.

FRP Cable Tray Is Light and Has Anti-Corrosive Surface

FRP Cable Tray - Channel, Perforated, Ladder Style

FRP cable tray is a shortened form of fiberglass reinforced plastic cable tray. It is also called GRP cable tray (glass reinforced plastic cable tray). FRP cable tray is formed through fiberglass pultrusion and continuous mechanized production process. According to the shape, FRP cable trays can be sorted into ladder type cable trays, channel type cable trays, perforated cable trays and large span cable trays. FRP cable trays are lighter than common steel cable trays. They have good corrosion-resistant and fire retardant properties so that they are mainly used to support insulated electric cables for power distribution in chemical industries, communications industries, oil and gas industries, metallurgy industries, etc.

FRP channel type cable tray has I-beam rails and the cover is used to protect cable from falling objects, dust and water

The corrosion-resistant FRP cable tray is suitable for supporting cables in harsh outer environment

Features:

  • Corrosion resistant. FRP material has good corrosion resistant property and makes it desirable for severely corrosive environment.
  • Resistant to UV, electricity, salt water and chemicals.
  • Endure high temperature and fast disperse heat.
  • High strength and rigidity. FRP cable trays are strong enough to withstand high load bearing capacity of cables.
  • FRP cable trays with covers protect cables from falling objects, dust and water.
  • Dimensional stability without shrinking and swelling.
  • Lighter and easier to work. FRP cable trays are 40% lighter than stainless steel cable trays. They are easily cut and installed with fasteners.
  • Versatile structure. FRP cable trays have versatile structures such as ladder type cable trays, channel cable trays, perforated cable trays, large span cable trays.
  • Available in many colors such as green, red, gray, etc.
  • Long service life than traditional building materials.
  • Low maintenance.
FRP Cable Tray Specification Material fiberglass reinforced plastic/FRP or glass reinforced plastic/GRP FRP Cable Tray Dimension (mm) Cross Section Area/cm2 Weight (kg/m) Width Height Thickness FCT01 100 50 3 6.32 1.169 FCT02 100 100 4 12.18 2.253 FCT03 150 100 4 14.18 2.581 FCT04 150 150 5 22.50 4.163 FCT05 200 100 4 16.18 2.993 FCT06 200 150 5 25.00 4.625 FCT07 200 200 6 35.78 6.619 FCT08 300 100 4 20.18 3.733 FCT09 300 150 5 30.00 5.550 FCT10 300 200 6 41.78 7.729 FCT11 400 100 4 24.18 4.473 FCT12 400 150 5 35.00 6.475 FCT13 400 200 6 47.78 8.839 FCT14 500 100 4 28.18 5.213 FCT15 500 150 5 40.00 7.400 FCT16 500 200 6 53.78 9.949 FCT17 600 100 4 32.18 5.953 FCT18 600 150 5 45.00 8.825 FCT19 600 200 6 59.78 11.059 FCT20 800 100 4 40.18 7.433 FCT21 800 150 5 55.00 10.175 FCT22 800 200 6 71.78 13.279 Color Grey, blue, yellow, red, other customized colors Packing Plywood pallet with plastic wrapped for packing

The GRP cable trays are corrosion-resistant and strong enough to support cables in outer offshore platform

Pultrusion process
During the pultrusion process, the raw materials are pulled through a heated steel forming die using a continuous pulling device by pultrusion technology.

Structure
A complete FRP cable tray is composed of straight run, horizontal bend, horizontal tee, horizontal cross, straight reducer, left reducer, right reducer, vertical outside bend, vertical inside bend connected with splice plates, clamps, brackets, etc.

Applications
FRP cable trays are usually installed on the inside or outside wall of computer server room, chemical and purification plants, oil and gas industries, communication company to support computer cables, controlling cables.

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