Aug. 25, 2025
Rubber & Plastics
Selecting the right mining hose for the job can be confusing. In this article, we cover nine common types of mining hose and their typical applications to help you make the right choice for your site—and there’s a handy reference guide at the end.
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We discuss:
Hard-wall Suction Hose
Soft-wall discharge hose
Pre-formed bend hose
Super flexible mining hose
Eccentric/concentric reducer hose
Y-piece mining hose
Hard-wall Dredge Hose with floats
Self-floating dredge hose
Trunnion or ladder hose
Hard-wall suction hose is a flexible, straight length rubber mining hose. It has a high-tensile steel wire helix to ensure the hose isn’t sucked flat in vacuum applications. The hose also has a polyester fabric reinforcement to handle high internal pressures.
This type of hose is often used for the pumping and transfer of abrasive slurry under pressure or vacuum. That includes mineral processing, high pressure tailings pipelines, gravel transfer, dewatering, and general material handling.
The hose has excellent tear resistance and tensile strength properties. It also has high abrasion resistance properties and typically operates in temperatures ranging from -30°C to +75°C. There are also different liner options such as synthetic rubber (for high temperature or acidic slurry) or ceramic tiles (for severe service).
Hard wall suction hose has a minimum bend radius of 6-8D. For a more flexible option, consider a pre-formed bend or a super flexible mining hose.
Soft-wall discharge hose (also known as ‘lay flat’ type hose) is like hard-wall mining hose but for discharge applications only.
The main design difference between the two is that soft-wall hose doesn’t have a rigid wire helix. Instead of this, it has a spring wire reinforcing layer. This makes the hose more flexible when not under pressure, so it’s easier to move from location to location.
It is often used to transport slurry, water, sand, and gravel in mineral processing plants on discharge and tailings lines. It is also suitable for chemical, acid, and hydrocarbon transfer.
Despite the flexibility of soft-wall hose, it has a minimum bend radius of 10D, so it’s best for installation on straight or sweeping bends.
If you need a hose with a specific angle or bend radius of less than 5D, then pre-formed bend hose is the way to go. It has the same properties as conventional mining hose but is manufactured as a pre-formed bend to your specified angle and radius.
Depending on factors like the hose diameter and materials, it can be manufactured with bends down to a minimum bend radius of 1D. This allows for greater design freedom when arranging complex pipe layouts. To further improve wear life, the wear liner on the elbow’s outer arc can be made at least 50% thicker than the wear liner on the inner arc.
Pre-formed bends are most commonly used in abrasive applications in mineral processing plants, tailings pipelines, dredging, and dewatering.
Super flexible mining hose is a specially designed hard-wall mining hose with a smaller minimum bend radius than conventional hose. Depending on factors like the material and nominal diameter, the hose has a bend radius of 4–7D.
You can use it in similar applications to hard-wall and soft-wall mining hose. It’s best suited for tight or complex geometry or where there’s significant pipe misalignment or movement.
Reducer hose is a short-length mining hose with different sized end diameters. Typically, you would use it in slurry pump set-ups to connect larger diameter pipelines to smaller diameter pumps.
The hose is available in two types: eccentric and concentric. Eccentric-type reducers are contoured so their end diameters are on different axes. Concentric hose ends are on the same axis.
Reducer hose is customisable to meet most specifications including size, flange, and liner type.
Shaped like a ‘Y’, Y-piece mining hose connects one pipeline to two other pipelines to simplify the system by reducing the total number of hoses. It has some flexibility but is usually manufactured as a straight-line pipe.
Y-piece hose is often used with a suction pump to divert material into two different hoses, or to combine material from two hoses into one. You can use it with most abrasive materials, such as abrasive slurries, sand, and gravel.
Hard-wall dredge hose is specially designed for dredging applications. It can handle highly abrasive dredging fluids and has increased reinforcing against external punctures, cutting, or abrasions.
Its hard-wall construction makes it ideal for suction applications. For dredging, you can use it with poly floats (floats that fit to your hose’s outside diameter) to prevent snagging and other hazards. The floats are an optional extra and are fitted separately.
Unlike hard-wall dredge hose, self-floating dredge hose has built-in high-density foam. This makes it an ideal choice for most dredging applications as it doesn’t need additional floats.
It can be reinforced with wire for suction applications or soft-walled for discharge. The soft-wall design is more flexible and helps prevent flexural stresses, such as kinking when hoses are located close to the dredge unit.
Instead of a helix-shaped wire like other suction hoses, trunnion (or ladder) hose has steel rings. This gives it maximum flexibility under vacuum conditions and caters for high loads upon flexing.
Trunnion hose is commonly used for cutter dredging as it can handle highly abrasive fluids, such as freshly cut dredged fluid with undissolved sediment. The extra reinforcement also gives added resistance to external cuts and abrasions.
Trunnion hose is suitable for discharge applications as well.
There are lots of options when selecting mining hose for your site’s requirements. You have the choice of a variety of specifications such as wear liners, reinforcements, size, application, and connection types.
If you aren’t sure which mining hose to select for your application, give us a call. We’ll help you choose the right option and ensure it’s the right hose for the job.
A dredge is the principal piece of equipment used in the dredging method and, essentially, a dredge is a boat containing specialized mining and materials handling components. Accordingly, a dredge requires a body of water in which to operate. In many cases, this is a natural body of water such as a river or a lake, but in others, it is a manmade pond or small lake. Of course, the only reason for floating a dredge is to recover something of value at the bottom of this body of water. We need to add one more condition, and that is: the material of value on the bottom must be unconsolidated, such as sand and gravel, or it must be very soft. Simplistically, the dredge is designed to lift these materials of interest from the bottom up into the dredge. Shortly, we will look at how the payload is moved in a little more detail, but for now, let’s talk for a moment about the kinds of materials that are typically recovered with this method, dredging or dredge mining.
The bottom of rivers, lakes, and harbors is often a good source of gravel. Gravel can be used sometimes in concrete as well as for a variety of other purposes such as architectural and landscaping purposes. Dredging to remove this material has the additional benefit of deepening the channel or harbor, and sometimes that is the primary purpose of dredging, and the recovery of minerals is a secondary benefit… the “icing on the cake,” so to speak!
Glaciers once covered a significant portion of the Earth’s surface, and the movement of these glaciers created extensive unconsolidated deposits of materials containing not only sand and gravel, but gold, tin, diamonds, and other heavy minerals. These alluvial deposits created by glaciation, are also known as placers. I mention this here because you will sometimes hear or read about placer mining or alluvial mining. Although these terms may be used interchangeably with dredging or dredge mining, you can’t assume that to be true in all cases. As we will see, hydraulic mining may be used in these deposits as well. Regardless, if we have a body of water covering a placer deposit, we will consider strongly using dredge to recover the minerals of interest.
Moreover, if we have such a deposit that is not underwater, but is in an area that could be easily flooded, we will consider making our own lake and then using a dredge to recover the bottom materials. If the deposit is in an area with a very shallow water table, we may simply have to remove several feet of overburden, e.g., vegetation and soil, and the excavated area will fill with water on its own. Then, we can float the dredge and mine the deposit. There are other circumstances where we could create a manmade lake to mine the deposit, but it a complicated process, because we cannot take any action that could have an adverse environmental impact.
Let’s talk a bit more about the dredge itself. A dredge is defined by the way in which it recovers the ore from the bottom. The four types are bucket-wheel, ladder, clamshell, and suction. The choice will depend on the depth of the deposit below the surface of the water and the degree of consolidation of the deposit. The size of the dredge will depend on the desired production rate and the characteristics of the body of water, e.g., depth and extent. Let’s start by looking at a picture of a dredge.
Figure 7.4.1: Bucket wheel dredge
Source: Alibaba
This is a large dredge, and specifically, it is a bucket-wheel dredge. You can see the bucket wheel on the left side of the picture. The bucket wheel rotates, digging into the soft material at the bottom. The dug or “mined’ material is then transfer onto the dredge. Typically, some sort of a gravity separation is employed to segregate the material of interest from the silt, mud, and other detritus of no interest. The latter is then immediately returned to the water.
The bucket-ladder dredge is probably the most common type of dredge, as it is the most flexible method for dredging under varying conditions. The excavation equipment consists of an endless chain of open buckets that travel around a truss or “ladder.” The lower end of the ladder rests on the mine face—that is, the bottom of the water where excavation takes place—and the top end is located near the center of the dredge. The chain of buckets passes around the upper end of the ladder at a drive sprocket and loops downward to an idler sprocket at the bottom. The filled buckets, supported by rollers, are pulled up the ladder and dump their load into a hopper that feeds the separation plant on the dredge. After the valuable material has been removed, the waste is dumped off the back end of the dredge. Here is a picture of a bucket-ladder dredge, which gives a clear front view of the bucket ladder.
Figure 7.4.2: Ladder dredge
Source: DredgePoint
Here is a view of a bucket-ladder dredge used to mine phosphate.
Figure 7.4.3: Bucket-ladder dredge
Credit: K. Hutton, © Penn State University, is licensed under CC BY-NC-SA 4.0
And here is that same dredge in a photo taken from a distance.
Figure 7.4.4: Note the slurry pipe running to the bank
Credit: K. Hutton, © Penn State University, is licensed under CC BY-NC-SA 4.0
Finally, here a view from the operator's cab of that dredge. Notice the computer displays providing not only video images of different parts of the dredge but also sensor data that the operator can use to better control the operation of the dredge.
Figure 7.4.5: From the operator's cabin
Credit: K. Hutton, © Penn State University, is licensed under CC BY-NC-SA 4.0
The clamshell dredge, unlike the previous two, employs a batch rather than continuous process. This type of dredge utilizes a clamshell bucket that is dropped to the bottom, scoops a bucket of material, and is hoisted back to the dredge where the bucket is dumped. This dredge can operate in deeper water than other systems and handles large material, e.g., larger rocks, well. A typical cycle time would be on the order of one minute, depending on the depth of the water. You understand the drawback of batch or discontinuous systems, and consequently, this style of dredge would only be used when its unique strengths are necessary. A typical clamshell dredge is shown here. Note the ability of this style dredge to place its payload on the dredge or on a nearby barge or structure.
Figure 7.4.6: Subsea clamshell dredge
Source: IP SubSea.com
The fourth type of dredge is a hydraulic dredge. Imagine a big vacuum cleaner with a long hose – the hose is dropped to the bottom, the “vacuum” is turned on, and the material is literally sucked up the hose and captured on the dredge. Basic physics limits the amount of “lift” that can be achieved. However, the amount of lift can be supplemented with a high-pressure spray around the suction nozzle – essentially a push-pull system. This is known as hydrojet assistance. This style of dredge is suited to digging relatively small-sized and loose material such as sand and gravel, marine shell deposits, mill tailings, and unconsolidated overburden. Hydraulic dredging has also been applied to the mining of deposits containing diamonds, tin, tungsten, niobium-tantalum, titanium, and monazite. This figure diagrammatically illustrates the use of a suction dredge. Note that the use of a hydraulic pipeline to move material off the dredge is often associated with the use of this type of dredge.
This picture shows a very small suction dredge, which might be used to clear a tailings pond, for example.
Related links:Contact us to discuss your requirements of dredge hoses. Our experienced sales team can help you identify the options that best suit your needs.
1.) What is the nature of the material that needs to be dredged? Different dredges are designed to handle various materials, such as sand, clay, silt, or rock. Determining the nature of the material can help you choose a dredge with the appropriate capabilities.
2.) What is the depth and width of the area that needs to be dredged? The size of the dredge you need will depend on the size of the area that needs to be dredged. Larger dredges may be more expensive, but they can also be more efficient if you have a large area to dredge.
3.) What is the distance the dredged material needs to be transported? The distance the dredged material needs to be hauled will affect the size and power of the dredge you need. Longer lengths may require a larger or more powerful dredge to ensure the material can be transported efficiently.
4.) What is the available power source? Different dredges may require other power sources, such as electricity, diesel, or hydraulic power. You will need to consider the power source available on your project site to determine the most suitable dredge.
5.) What is the budget for the project? The cost of the dredge will be an essential factor in your decision. Determine your budget for the project and look for a dredge that meets your needs within that budget.
6.) What are the environmental concerns for the project? Dredging projects can negatively impact the environment by disrupting aquatic habitats or releasing pollutants into the water. Careful planning and mitigation measures can help minimize these impacts.
You can help determine the best hydraulic dredge for your project by answering these questions and considering these factors.
Slurry hoses are essential components in industries that handle abrasive and high-solid-content materials, such as mining, dredging, construction, and industrial processing. These hoses are specifically designed to withstand extreme conditions, including high pressure, chemical exposure, and constant abrasion from solid particles. Selecting the right slurry hose is crucial to maintaining operational efficiency, reducing downtime, and ensuring long-term durability. A poorly chosen hose can lead to frequent failures, increased maintenance costs, and inefficiencies in the pumping system.
In this comprehensive guide, we will explore slurry hoses, the various types available, how to choose the right slurry hose fittings, and key factors to consider when making a purchase. Additionally, we will discuss some of the top slurry hose manufacturers and provide essential maintenance and troubleshooting tips to ensure longevity and optimal performance. Choosing the best slurry hose will help improve efficiency and extend operational life.
A slurry hose is a specialized, heavy-duty hose engineered for the transportation of abrasive and high-solid-content materials. Unlike standard fluid transport hoses, which are designed for water or other low-viscosity liquids, slurry hoses must endure the harsh conditions of moving dense, solid-laden slurries. These hoses play a vital role in industries such as mining, dredging, construction, and industrial processing, where materials like sand, gravel, coal, and industrial waste must be efficiently transported.
Slurry hoses are specifically designed to handle a combination of solid particles and liquid, which creates a highly abrasive mixture that can quickly degrade standard hoses. To withstand these challenging conditions, they are built with durable, wear-resistant inner linings and reinforced outer layers, ensuring longevity and reliability in demanding applications.
The primary function of a slurry hose is to provide a robust and flexible conduit for efficiently transporting solid-liquid mixtures. Standard hoses are generally not equipped to handle the mechanical stress caused by abrasive materials, making them unsuitable for slurry transport. Slurry hoses, on the other hand, are manufactured with specialized materials, including rubber, reinforced synthetic fabrics, and even metal reinforcements, to resist wear and tear.
Slurry hoses typically have thicker walls and reinforced inner linings to handle extreme wear and pressure fluctuations. They also come in various flexibility levels to suit different installation requirements, whether for fixed pipeline systems or mobile dredging operations. Choosing the right slurry hose is crucial, as an incorrect selection can lead to frequent failures, causing costly downtime and repairs. Additionally, ensuring proper hose fittings and couplings enhances operational efficiency and prolongs equipment lifespan.
Rubber-lined slurry hoses are among the most commonly used types, particularly in industries such as mining, dredging, and industrial processing. These hoses are designed to withstand highly abrasive materials like sand, gravel, and ore, which makes them essential for transporting slurries with high solid content.
The key advantage of rubber-lined hoses is their exceptional abrasion resistance. The inner rubber lining forms a protective layer that reduces wear and tear, extending the hose’s lifespan. Additionally, the rubber material enhances flexibility, allowing for easier handling and installation, even in confined or rugged environments. These hoses can be reinforced with fabric or metal wire to provide extra durability, ensuring they maintain structural integrity under demanding conditions.
Another notable benefit of rubber-lined slurry hoses is their resistance to harsh environmental conditions. They can operate effectively in extreme temperatures, exposure to UV rays, and fluctuating pressure levels, making them highly suitable for outdoor applications, including dredging projects in rivers, ports, and coastal areas.
Polyurethane slurry hoses are known for their exceptional chemical resistance, making them the preferred choice for applications involving corrosive substances, including acids, solvents, and industrial waste. Unlike rubber-lined hoses, which may degrade when exposed to harsh chemicals, polyurethane hoses maintain their integrity, preventing leaks and contamination.
These hoses are also lightweight, simplifying transportation and installation while reducing strain on slurry hose fittings. Their enhanced flexibility makes them ideal for applications where hoses must bend or maneuver around obstacles without sacrificing durability. While polyurethane hoses may have slightly lower abrasion resistance than rubber-lined hoses, they excel in environments where exposure to oils, fuels, and aggressive chemicals is a concern.
Common applications for polyurethane slurry hoses include chemical processing plants, wastewater treatment facilities, and industries handling petroleum-based products. Choosing the right hose ensures longevity and efficiency in these chemically demanding settings.
Metal-reinforced slurry hoses are the best option for operations requiring extreme durability and pressure resistance. These hoses are reinforced with steel or other metal components to withstand high-pressure applications, making them indispensable for large-scale dredging operations, power plants, and heavy industrial processes.
Unlike rubber or polyurethane hoses, metal-reinforced hoses are less flexible but offer superior strength. They prevent collapses or bursts under intense pressure, making them ideal for transporting highly dense slurries over long distances, where maintaining pressure is crucial for efficiency. They also resist mechanical stress and impact, ensuring they remain reliable in harsh operating conditions, including underwater dredging and slurry pumping in mining operations.
Proper slurry hose fittings and couplings must be selected to maximize the lifespan and performance of metal-reinforced hoses. Using the correct fittings enhances the hose’s durability and ensures leak-free connections, reducing maintenance costs and improving operational safety.
Each type of slurry hose serves a specific purpose, and selecting the right one depends on the material being transported, environmental conditions, and pressure requirements. By choosing the appropriate hose and ensuring proper fittings, industries can optimize performance, reduce downtime, and extend equipment longevity.
Selecting the right slurry hose fittings is just as crucial as choosing the best slurry hose for your application. Proper fittings ensure a secure connection, prevent leaks, and enhance the overall performance of the hose system. Even the most durable hoses can underperform or fail prematurely if not paired with the correct fittings, making fitting selection a key factor in efficient slurry transport.
There are several types of slurry hose fittings, each designed for specific applications. The most commonly used fittings include:
Flanged connections are the most secure and widely used for high-pressure applications. These fittings are bolted together, ensuring a tight, leak-free connection that withstands the stresses of transporting heavy slurries. Flanged fittings are commonly found in dredging, mining, and large-scale industrial processes, where durability and reliability are paramount.
Camlock, or cam-and-groove, fittings are designed for quick and easy hose disconnection. They feature a lever-lock mechanism, allowing operators to connect and disconnect hoses rapidly without tools. These fittings are ideal for temporary slurry transport setups, portable equipment, and applications where hoses need to be frequently replaced or moved.
These fittings are used for smaller-diameter hoses and applications that require a secure, tight seal without bolted connections. They are commonly used in low- to medium-pressure slurry transport, chemical processing, and industrial applications where leakage prevention is critical.
Ensuring proper installation and maintenance of slurry hose fittings is essential for maximizing hose lifespan and system efficiency. Poorly installed fittings can lead to leaks, pressure loss, and premature hose failure, causing costly downtime and repairs. Here are some best practices for fitting selection, installation, and maintenance:
Different hose materials require specific types of fittings. Rubber-lined hoses work best with flanged fittings, while polyurethane hoses may require more flexible camlock or threaded fittings. Ensuring material compatibility prevents premature wear and enhances system durability.
It is critical to select fittings that match or exceed the slurry system’s operating pressure. High-pressure applications demand reinforced flanged fittings, while lower-pressure operations may work well with camlock or threaded fittings.
To maintain a leak-proof connection, always use high-quality gaskets or seals that match the hose material and fluid being transported. In abrasive slurry applications, wear-resistant seals can prevent early degradation.
Frequent visual and mechanical inspections can help identify signs of wear, corrosion, or improper sealing. Regular maintenance reduces the risk of unexpected failures and ensures continuous operation.
Fittings must be properly torqued and secured to prevent them from loosening under pressure. Over-tightening can damage the hose, while under-tightening can lead to leaks and inefficiencies.
Working with experienced slurry hose manufacturers is essential for those looking for the best slurry hose and reliable fittings. Trusted slurry hose manufacturers provide high-quality hoses and fittings that meet industry standards, ensuring long-lasting and efficient slurry transport solutions. By selecting the right slurry hose fittings and following proper installation and maintenance procedures, operators can significantly extend the life of their slurry transport system, reduce downtime, and improve overall efficiency.
Abrasion resistance is a critical factor when dealing with high-solid-content materials. Hoses with reinforced linings, such as rubber or polyurethane, provide better wear resistance and extend service life.
A hose’s flexibility determines how easily it can be installed and maneuvered within a system. Additionally, the pressure rating should match or exceed the operational requirements to prevent failures or ruptures during use. The right slurry hose fittings ensure maximum compatibility and efficiency.
Ensuring that the hose is compatible with the pump system helps optimize performance. A mismatch can lead to inefficiencies, increased maintenance, and shortened hose lifespan.
When selecting a slurry hose, temperature fluctuations, exposure to chemicals, and other environmental elements should be considered. Some materials perform better in extreme conditions, while others degrade quickly.
There are many slurry hose manufacturers on the market, but not all companies provide the same level of quality, durability, and customer support. Choosing the right manufacturer is essential for ensuring your slurry transport system operates efficiently and withstands harsh conditions.
When evaluating slurry hose manufacturers, consider the following key factors:
High-quality manufacturers use abrasion-resistant materials, such as reinforced rubber, polyurethane, and metal-reinforced composites, to extend hose lifespans and improve performance in demanding environments.
A reliable manufacturer offers hoses tailored for various industries, including mining, dredging, and industrial processing. Some manufacturers also provide customized solutions, allowing businesses to obtain hoses with the ideal size, flexibility, and pressure capacity for their needs.
A strong track record in the industry demonstrates expertise and reliability. Manufacturers with years of experience have a deep understanding of slurry transport challenges and continuously refine their products to meet evolving demands.
Leading slurry hose manufacturers conduct rigorous quality control testing and ensure their hoses meet industry certifications and safety standards. This guarantees high performance and minimizes unexpected failures.
The best manufacturers provide excellent customer service, offering technical assistance, installation guidance, and troubleshooting support. This ensures that customers receive the right product and can optimize their hose systems for long-term efficiency.
DAE Pumps is a leader in the industry when it comes to high-quality slurry hoses. Their durable and efficient hoses are designed to handle the toughest applications, providing long-lasting performance and minimal downtime.
DAE Pumps prioritizes material quality and innovative engineering, ensuring that its hoses resist abrasion, pressure fluctuations, and harsh environmental conditions. Their product range includes rubber-lined, polyurethane, and metal-reinforced hoses, catering to various industries, including mining, dredging, and industrial processing.
Additionally, DAE Pumps’ slurry hose fittings are designed for seamless compatibility, ensuring a leak-free and secure slurry transport system. Their commitment to customer support and product innovation makes them one of the most trusted names among slurry hose manufacturers worldwide.
Proper maintenance of slurry hoses is essential for ensuring maximum performance, longevity, and operational efficiency. Regular inspections and preventative measures help reduce unexpected failures, minimize downtime, and extend the lifespan of your hose system.
Due to the abrasive nature of the materials they transport, slurry hoses undergo intense wear. Over time, common issues such as cracks, leaks, and blockages can develop, leading to decreased performance and potential system failures.
To prevent these issues, follow these best practices:
Check hoses for visible cracks, bulges, leaks, and wear spots. Identifying damage early allows for timely repairs or replacements before failure occurs.
Correctly installed and securely fastened slurry hose fittings prevent leaks and unnecessary strain on the hose. Poorly secured fittings can lead to premature failure.
Overbending hoses can weaken their structure, causing internal blockages and material buildup, which can restrict flow capacity. To maintain a natural curve, use proper hose supports or guides.
Unexpected pressure drops or flow restrictions could indicate internal wear or partial blockages. Keeping pressure within recommended limits prevents excessive strain on the hose.
How you store and handle your slurry hoses significantly impacts their durability. Proper storage ensures that hoses remain in optimal condition when not in use.
Even the best slurry hose will eventually reach the end of its lifespan. Knowing when to replace a hose is crucial for maintaining efficiency and preventing unexpected system failures.
When replacing your slurry hose, choose reliable manufacturers known for producing durable, abrasion-resistant hoses. Investing in a high-quality replacement ensures long-term reliability and optimal performance for your slurry transport system.
Choosing the best slurry hose requires careful consideration of material composition, pressure ratings, flexibility, and compatibility with fittings. A well-selected hose can efficiently handle abrasive slurries, reducing wear and tear while ensuring smooth operation. Investing in a high-quality slurry hose from a trusted manufacturer like DAE Pumps guarantees durability, reliability, and long-term cost savings by minimizing downtime and maintenance expenses.
Additionally, proper selection of slurry hose fittings plays a crucial role in preventing leaks, maintaining pressure stability, and optimizing flow efficiency. Regular inspections, timely replacements, and following best maintenance practices—such as avoiding excessive bending and ensuring proper storage—help extend the hose’s lifespan.
By partnering with a reputable slurry hose manufacturer and adhering to proper handling and maintenance techniques, industries can achieve higher operational efficiency, reduced costs, and improved equipment longevity, ensuring a reliable slurry transport system for demanding applications.
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