Industrial Removable Safety Railings: OSHA Guardrails & ...

Author: wenzhang1

May. 06, 2024

Industrial Removable Safety Railings: OSHA Guardrails & ...

Our industrial removable safety railings have been designed for simple and easy installation and use. Our three removable railing brackets: Flush Removable Bracket, Face Removable Bracket, and Floor Mount Removable Bracket, incorporate sized rail sections that can be secured by either a securing pin or set screw.

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This removable guardrail system gives the protection of a permanent CAL-OSHA or OSHA-compliant industrial safety rail, with the flexibility of removing the safety railing, if necessary. This removable railing bracket + railing option is ideal for mezzanines, loading docks, shipping pits, crowd control, and access control. Our industrial removable safety railings come in a powder-coated safety yellow, galvanized, or powder-coated safety yellow over the galvanized finish.

Advantages of the Removable Safety Railing System

  1. While so many safety rail systems accomplish their objective of an OSHA regulations-compliant fall protection system, they can also be impeding for employees’ work. The flexibility provided by EDGE Fall Protection’s removable safety railings allow employees and contractors to be safe, but also get work completed when pallets need to get moved, construction needs to take place, or flatbeds must be unloaded. Our removable guardrail system will be exactly what you need.
  2. Simplicity is key for us at EDGE Fall Protection. Our brackets are installed quickly and easily into substrates via fasteners, then our sized rail sections (available standard in foot increments) slide into place and are quickly secured.
  3. Unlike most safety rail systems, EDGE Fall Protection’s removable railing system is 100% made in the USA and finished with either a hot-dipped galvanized finish or a powder-coated finish to ensure the highest quality and the best protection for your employees. In addition, all fabrication of the material is made by American Welding Society certified welders.

Picking the Best Removable Railing System Brackets

Our three different brackets allow our customers to pick the best solution for their specific application.

Face Mount Removable Railing Bracket

The Face Mount bracket with our prefabricated removable handrails are going to work well when mounting on an I-beam, an existing mezzanine work platform, loading dock, or leading edge that has an existing steel L bracket that you would prefer not to remove.

While this is all a standard product to allow for an effective cost per lineal foot, we can easily customize our powder-coated safety yellow or galvanized steel railings to ensure our system works with your application. We can also create extension brackets to extend the receiving slots a few inches and mount them to an existing I-beam.

Flush Mount Removable Railing Bracket

The Flush Mount bracket ensures uniform installation without having to measure vertical distances precisely. Make sure the Flush Mount brackets are spaced appropriately to insert our prefabricated removable handrail system with ease, but your existing leading edge corner allows for simple placement of the bracket while maintaining the benefit of the removable guardrail system.

Floor Mount Removable Railing Bracket

The Floor Mount bracket is best used when utilizing an elevated area that needs periodic removable of the prefabricated handrails or when using our steel industrial guard rail system for limiting access. Plenty of locations need a removable guardrail system just to ensure employees are not accessing dangerous areas, but material needs to travel through these areas in certain instances.

The Floor Mount Bracket may be perfect for guarding brake presses, laser cutters, powder coating lines, conveyor belts, or any number of other manufacturing equipment. You can read more about our floor-mounted railings here.

You can also incorporate our pit rail removable safety railing with one of our gate-related safety products: Vertical Mezzanine Safety Gate, Horizontal Mezzanine Safety Gate, Pallet Gate, Self-closing Safety Gates, or our Industrial Loading Dock Gate!

Industrial Removable Safety Railings Specifications

Permanent Fall Protection Guardrail System: You can also provide a permanent industrial guardrail system.

The system is a removable or fixed pedestrian egress barrier system, including pipe railings, uprights, mounts, accessories, and fittings in the configuration and locations indicated on the drawings.

  1. Product: Permanent Guardrail System.
  2. Height: 42 inches (1067 mm), and 48 inches (1219 mm).
  3. Railings: 1-5/8 inch (41 mm) O.D. hot rolled pickled electric weld tubing, free of sharp edges and snag points.
  4. Mounting Bases: Available as single and double post mounts.
  5. Receiver Posts: Provided with a positive pin locking system securing railing into mounting plates. Receiver posts shall have drain holes.
  6. Rail Accessories:
  7. Securing Pins: 1010 carbon steel, zinc plated and yellow chromate dipped. Pins shall consist of a collared pin and latch that connects to lynchpin.

Safety Railing FAQ:

The Benefits of Removable Safety Railings in the Workplace to Protect People

Safety in the workplace has never been more important. Business owners are one catastrophe away from their entire operation coming under siege because of a safety mishap. The arrival of the Internet meant that news, both good and bad, traveled way faster than it ever had. This means if something goes wrong on your job site, you can be sure the public will know about it quicker than you can spin yourself into damage control.

Fortunately, there are plenty of business owners can do to make sure their employees are safe in the workplace. There are quick, easy, and affordable solutions for all of the potential safety issues that can come up when getting your job site up to acceptable codes and regulations. We help companies protect people while also meeting the OSHA standard.

Who Needs to Use Removable Safety Railings?

A removable railing system is a MUST for any business, shipping warehouse, loading dock, and other workplaces of the like.

When do I Need a Removable Guardrail System? It’s common sense to assume you’ll need some sort of railing safety anywhere an employee or visitor could potentially fall from. In fact, falls are among the most common causes of work-related injuries and death. OSHA goes into a bit more detail on when you’re actually required to provide some sort of railing safety:

  • Guard every floor hole into which a worker can accidentally walk by use of a railing and toeboard or a floor hole cover.
  • Provide a guardrail and toeboard around every open-sided platform, floor or runway that is 4 feet or higher off the ground or next level.
  • Regardless of height, if a worker can fall into or onto dangerous machines or equipment (such as a vat of acid or a conveyor belt), employers must provide guardrails and toeboards to prevent workers from falling and getting injured.

Why Do I Need a Removable Safety Railing System?

Some business owners think they can simply “get by” putting some sort of temporary barrier in place to stop accidents from happening. Not only is this untrue, but it could lead to some potentially catastrophic consequences for both the employee, the business owner, and the business itself.

Legal Consequences – If a worker takes a bad fall on your watch, you can bet there will be some severe legal consequences that you, as the business owner, will have to answer to. This can be something as small as a workman’s comp claim, but can go above and beyond that to include unsafe working environment, back pay, and even wrongful death. You could spend months upon years tied up in court for an accident that was easily preventable.

Financial Consequences – With legal issues come financial troubles, we know those lawyers aren’t cheap! Chances are you’ll have to not only foot the bill for your legal expense, but the expense of the worker that got injured as well. Not to mention the lost time and efficiency on the job itself – resulting in lost revenue for you and your organization.

Damaged Reputation – Remember the internet we mentioned before? There’s zero doubt that if a worker gets hurt on the job because of negligence, the customers will be hearing about it. Information travels faster than it ever did, which means an accident that used to be able to be kept somewhat quiet is now completely out there for the public to see. A damaged reputation is a tough thing for many businesses to come back from – you’ll not only be impacted in the short term, but the long term as well.

What to Look for When Buying a Removable Safety Railing System or Removable Handrail?

Obviously, you’ll want something that’s going to get the job done and, ultimately, keep everyone safe. Aside from that though, there are a few things you’ll want to take into consideration when you’re browsing potential options.

OSHA Compliant – Any sort of prefabricated removable handrail system you’re installing should be OSHA compliant. Without this, you may as well have nothing in place, as OSHA will never clear you on inspection and you’ll be on the receiving end of citations – costing you time and money in the process. Here’s what OSHA outlines for compliance, straight from their website:

  • The top edge height of top rails, or equivalent guardrail system members, are 42 inches (107 cm), plus or minus 3 inches (8 cm), above the walking-working surface.
  • Midrails are installed at a height midway between the top edge of the guardrail system and the walking-working surface.
  • Guardrail systems are capable of withstanding, without failure, a force of at least 200 pounds applied in a downward or outward direction within 2 inches (5 cm) of the top edge, at any point along the top rail.

Ease of Installation – You don’t want to be counterproductive when it comes to wasting time on an installation, and there are plenty of options that will not only do the job, but make sure it’s completed efficiently. Look for something that can be installed quickly and easily into substrates via fasteners. Also, ask about installation in a confined space.

Flexibility – Safety is your top priority, but how does safety impact your production? The last thing you want is a removable safety railing system that clogs up the flow of work or turns something as simple as pallet unloading into a multi-hour process. Look for a removable safety railing system that can be easily moved and adjusted as needed.

Our Verdict

We looked at dozens of different removable safety railing options, but the only one that checked all of our boxes was EDGE Fall Protection’s removable safety railing. EDGE’s model allows the flexibility that many other safety rail systems do not, which saves you time and money in the process. Our safety railing system is easily installed – a few hours and you’re up and running with little to no hassle. One of the nicest things we found with the EDGE 360 model is that not only is it OSHA compliant, but it also meets all of the rigorous standards that CAL-OSHA requires for compliance – a welcome addition that so many other models did not have. It’s clear that the EDGE Fall Protection removable safety railing is the best value for workplace safety.

We have safety products to help protect people from any fall hazard. Ask about other solutions including roof hatch, protective safety barriers, warning line precaution, parapet walls, and also protection on uneven walkways.

 

OSHA Ladder Standard: The Ultimate Guide for You

OSHA’s Ladder Standard: The Ultimate Guide

Through its stringent regulations and workplace inspections, the Occupational Safety and Health Administration (OSHA) has always strongly emphasized worker safety. For this reason, the organization has set precise guidelines to guarantee the safe application of ladders across various sectors. These are referred to as OSHA’s ladder standard all together.

 

Safety is the most important factor in any workplace, especially when utilizing ladders. Therefore, to prevent mishaps and injuries, both employers and employees must understand these requirements. Moreover, the agency has also mandated that employers ensure that each ladder used meets the requirements outlined by them.

 

What exactly are OSHA’s ladder standard? You have to read the blog further to fully comprehend, as it contains some important information to share. 

 

OSHA’s Ladder Standard Overview

 

Construction sites and other workplaces require ladders for workers regularly. Are they, however, safe to use? What are the best methods for determining whether firms are giving their employees the safest ladder possible? OSHA has listed all of the specifications for every type of ladder that can be used in a workplace to provide clarity.

 

The agency has also included information on necessary load ratings, materials, dimensions, and cage and offset requirements for fixed ladders. Details on OSHA’s ladder inspection standard, points of contact, etc. are also included in the ladder standard. Additionally, it covers the three main categories of ladders: mobile, fixed, and portable. In addition, the agency has established guidelines that need to be taken into account when constructing and using a ladder. To put it briefly, while purchasing a ladder, facilities need to make sure that they adhere to OSHA regulations.

 

Every part of this guideline is important for facilities as they must make informed decisions when it comes to using or buying a ladder. It’s crucial to read Section A of the ladder standard to understand the specific measurements needed for each of the three types of ladders. There are 27 subsections in this section. The information in Section B, which has 22 subsections, helps verify the specifics of using and analyzing a ladder. Therefore, having a clear understanding of OSHA’s ladder standard overview is necessary.

 

Fatal injuries could result from carelessness in the storage or upkeep of a ladder. It is therefore essential to know how to use, maintain, and store a ladder. Above all, there could be severe fines and penalties for such carelessness. It is essential to fully comprehend these safety standards as a result. In addition to providing safety advice, it demonstrates how to choose the right ladder. In this manner, accidents at work caused by falling off ladders can be prevented.

 

Types of Ladders According to OSHA’s Ladder Standard

 

Agencies can utilize three types of ladders: fixed, mobile, and portable, according to this government agency. Understanding the requirements is essential before making a purchase or preparing to create one. The following points will help you gain a better understanding.

 

1. Fixed Ladders: 

 

This particular type is equipped with rails or individual rungs. Moreover, it’s a permanent attachment with a specific structure. In its guidelines, the agency has also provided tips on how to avoid slipping. It’s possible if the object is coated using rungs. Also, according to OSHA’s fixed ladder standard, a fall arrest system is a must for ladders that are beyond 24’ and installed before November 19, 2018.

 

2. Mobile Ladders:

 

 The agency describes it as a mobile, self-supporting ladder with a fixed height. Moreover, it features wheels on a more sturdy base with steps going up to the top. It comes with handrails and is ideal for one worker at a time. To ensure compliance with the regulations employers must provide tools that have slip-resistant steps and do not move when being used. 

 

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3. Portable Ladders: 

 

Not only is OSHA’s fixed ladder standard strict but it also has a detailed guideline for portable ones too. These types of tools are easy to carry and have side rails connected at intervals using cleats, steps, or rungs. As per the regulations of this federal agency, these types of tools are ideal for use on stable surfaces. Moreover, employers must choose one with appropriate safety features. 

 

What are the Top Ladder Citations: Everything you Need to Know

 

Facilities are working on numerous projects and have multiple employees at various sites. As a result, following every guideline outlined in OSHA’s ladder standard can frequently become challenging. The National Safety Council’s report makes this clear as well. Below we have highlighted all those sections that were cited and violated by a huge number of facilities. The majority of the citations fall under the regulations section b. To know more about what are the top ladder citations, take a look at the points below.

 

  • B(1): 

This section talks about the usage of the portable ladder at an upper landing surface. According to the guideline it needs to be firmly fastened to a rigid support at the top. Besides, Also, providing employees with a grasping device to ensure safety is a must. The majority of facilities failed to abide by the requirements mentioned in the guidelines.

 

  • B(4):

 

According to this particular section from OSHA’s ladder standard, it’s crucial to use ladders only for the purpose for which they were designed. This agency has species the proper usage of such tools at the workplace to avoid fatal injuries. The report reveals that many facilities violated this particular requirement also. 

 

  • B(13): 

 

As per this section, the top or top step of a stepladder cannot be considered a step. To protect their employees from potentially fatal situations, facilities must make sure of this. However, many organizations have failed to understand its importance. 

 

  • B(22): 

 

 It emphasizes that an employee using a ladder must not carry any weight or object. Due to this, they may lose balance or even fall. Many agencies have failed to inform their employees about this safety tip that they must follow.

 

  • B(16): 

 

This section is about the risk of using a damaged portable ladder. Tools with such damage should be set aside until they are fixed properly. To warn employees about the risks involved in using ladders, companies must also write “do not use” or words to that effect on them. Moreover, some facilities have simply neglected it. 

 

 

Some Dos and Don’ts Regarding the Usage of Ladders

 

Violation of the ladder rules can be severe. That’s why, companies must prepare their ‘ladder best practices- dos and don’ts’ list. For your benefit, we have created one below. So, check them out.

 

1. Make Wise Choices: 

 

After going through the guidelines provided by the agency it is clear that the facilities must know what to select. So, being aware of every word mentioned in the guideline is necessary. While making the final choice keep in mind to check crucial details to verify the quality of the ladder. Moreover, don’t forget the purpose for which you need it.

 

2. Proper Maintenance: 

 

In your ladder best practices- dos and don’ts list, make sure this particular point is present. The process of maintenance includes proper storage and frequent inspections. But what exactly should you verify? If your workers use them daily, make sure you are doing enough to identify damages quickly. Moreover, checking the inspection guidelines mentioned in the guideline is going to help you. 

 

3. Appropriate Usage:

 

 OSHA’s ladder inspection standards are also stricter and that’s why, facilities must stress the importance of proper usage of the ladders. It’s only possible by providing proper training to the workers. They must receive training on how to use each type of ladder and for which purpose. Moreover, having proper training on safety measure tips is important. 

 

4. Proper Set Up: 

 

Facilities must understand the importance of avoiding ladder-related injuries at the workplace. It may happen due to the inappropriate setup of the ladders. So, go through the guidelines to understand the right way to place each type of ladder to ensure proper safety. 

 

OSHA’s Fall Protection Regulations

 

To know more about OSHA’s ladder standard in 2024, it’s crucial to understand some workplace safety rules introduced by the agency recently. Check out the points below to know them well. 

 

1. Submission of Injury Reports: 

 

It’s now mandatory for facilities to submit electronic illness and injury data if it functions with more than 100 employees. Based on the accurate report OSHA publishes data related to workplace safety. Therefore, sharing accurate and error-free information is crucial.

 

2. Knowing about the Elevations: 

 

Details regarding the elevated workplace and providing the proper safety equipment are necessary. Moreover, some fall protection equipment such as guardrails, etc should be present in the workplace. 

 

3. Guarded Holes at Workplace: 

 

The agency has emphasized that employers must provide proper protection to their employees from any type of workplace hazard. This includes keeping them protected from holes in a floor, roof, etc. Moreover, placing the fall protection is necessary once the hole is identified. 

 

4. Providing Appropriate Protection: 

 

Workers often stay around dangerous equipment. Facilities must, therefore, provide proper protection from those hazardous machines. This is necessary to provide at the earliest to ensure compliance with the regulations.

 

Final Words,

The OSHA’s ladder standard that this federal agency has prepared is appropriate for building a safe workplace. Therefore, facilities must understand their importance and embrace them. Furthermore, training employees properly to utilize ladders will benefit both the firm and the employee. 

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